The Ultimate Emulsion Line

Complete Emulsion / Reduction Processing Lines
Grinding / Blending / Emulsifying / Stuffing

A Step-by-Step Process Overview

1. Meat trimmings are dumped into the Inclined Screw Loader hopper.

2. The Inclined Screw Loader meters the meat trimmings onto an Inclined Belt Conveyor for metal detection and inspection.

3. Inspected trimmings are fed into a Cozzini Grinder.

4. Ground trimmings discharge from the Grinder into a Pivoting Screw Conveyor that can fill up to 4 different Inclined Screw Loader hoppers.

5. A Vat Dumper introduces rework materials into the Inclined Screw Loader hopper.

6. Inclined Screw Loaders with weigh cells hold various species and fat/lean raw materials, ready to feed Transfer Screw Conveyor.

7. The Horizontal Transfer Screw Conveyor collects and transfers raw materials to an Inclined Screw Conveyor.

8. The Inclined Screw Conveyor transfers
materials to one or more Mixer/Blenders.

9. A Vat or Column Dumper dispenses dry spices into the Mixer/Blender.

10a. A Vat Dumper dispenses mechanically deboned chicken (MDC) or turkey (MDT) materials to Holding Hopper on weigh cells. 10b. The Holding Hopper pump transfers MDC/MDT product to Mixer/Blender.

11. The Mixer/Blender on weigh cells blends the meat materials, spices and liquids to a homogenized state.

12. The Transfer Hopper/Pump sends blended
formula to the Suction Hopper for storage.

13. The Cozzini CS/VS901 Vacuum Emulsion/ Reduction System draws blend from the Suction Hopper to emulsify or reduce particle size and automatically fills multiple Stuffing Hoppers.

14. Stuffing Hoppers meter emulsified/particle reduced product to linkers.